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Quality Guard
How it works
CASE STUDY
CASE STUDY
Cutting processing company
Semiconductor industry
Medical industry
Automation Robot Line Factory
Cutting processing company
operating the tool checker after processing before, but after the introduction of the Quality
Guard, the transition to real-time tool monitoring during processing resulted
in an increase in production capacity by 12%.
operating the tool checker after processing before,
but after the introduction of the Quality Guard,
the transition to real-time tool monitoring
during processing resulted
in an increase in production capacity by 12%.
but after the introduction of the Quality Guard,
the transition to real-time tool monitoring
during processing resulted
in an increase in production capacity by 12%.
Effectiveness Overview
Reduce C/T
by 110 seconds
Semiconductor industry
There is a risk of mass failure because it is difficult to visually check the tap products of aluminum machining materials.
Quality Guard detecting micro breakage system can prevent accidents and improve quality stability.
There is a risk of mass failure
because it is difficult to visually check
the tap products of aluminum machining materials.
Quality Guard detecting micro breakage system
can prevent accidents and improve quality stability.
because it is difficult to visually check
the tap products of aluminum machining materials.
Quality Guard detecting micro breakage system
can prevent accidents and improve quality stability.
Effectiveness Overview
QG Load
meter Graph
Check normal/damage state through the spindle load
QG Trend
Analysis
Check normal/damage state through the spindle load
Bulk defect due to broken tool
Average of 40 or more per month
Average of 5 or more per month
Medical industry
For the Titanium products process, an unmanned process could be a problem due to the possibility
of fire caused by tool wear/break.
For the Titanium products process, an unmanned process could be a problem due to the possibility
of fire caused by tool wear/break.
With the Quality Guard’s micro defeat detection technology, processing stabilization and productivity improvement have been achieved
by unmanned processing during the night.
With the Quality Guard’s micro defeat detection technology, processing stabilization and productivity improvement have been achieved
by unmanned processing during the night.
Automation Robot Line Factory
Automation robot lines require shutdown
for safety during machining machine inspection, which results in a decrease in productivity.
Automation robot lines require shutdown
for safety during machining machine inspection, which results in a decrease in productivity.
The NC monitor of the Quality Guard
can be operated and checked by kiosks at a remote location, which can reduce downtime.
The NC monitor
of the Quality Guard can be operated and checked by kiosks at a remote location, which can reduce downtime.
of the Quality Guard can be operated and checked by kiosks at a remote location, which can reduce downtime.